Our water system integrates world-class generation, purification, and distribution technologies. Every drop meets the highest standards through automated control and continuous monitoring.
World-Class Water Management for Sterile Manufacturing
Theon’s water system is designed to deliver consistent, pharmaceutical-grade water for all sterile manufacturing operations. From generation to distribution, every stage is automated, monitored, and validated to ensure uncompromised quality and compliance.
Multi-Stage Treatment & Purification
Our system incorporates multiple stages of treatment to ensure absolute purity:
- Potable Water Treatment: For initial purification and safety.
- Soft Water Conditioning: To reduce hardness for process requirements.
- Purified Water System: Ensures quality meets pharmacopeial standards.
- Water for Injection (WFI): Produced and maintained under controlled conditions for sterile applications.
Intelligent Design for Reliability
Every component of our water system is engineered for operational safety and sterility:
- Storage tanks with level and temperature transmitters
- VFD-controlled pumps for stable flow and return velocity
- Zero dead leg valves with sampling provision for contamination control
- Auto-dumping valves for efficient discharge and cleaning
- Hot water sanitization system for microbial control
- Continuous circulation at high temperature to maintain sterility
Advanced Automation and Monitoring
Fully adhering to 21 CFR Part 11, the entire water system functions with advanced PLC and SCADA controls that deliver unmatched precision. With real-time monitoring, every variable, such as conductivity, temperature, flow, velocity, and TOC levels, is securely supervised. To safeguard microbial safety, the system integrates built-in UV control, automated data logging and reporting for unwavering compliance assurance at every stage.
How Our Water System Supports the Entire Manufacturing Process?
Our water system is engineered to deliver consistency, adherence, and reliability at every stage of manufacturing. This is how it maintains seamless operations:
- Adhering to pharmacopeial standards ensuring the quality of the product.
- Completely automated control with 21 CFR Part 11 to meet regulatory requirements.
- Real-time monitoring delivers comprehensive visibility and reliability.
- Maintaining a steady high-temperature flow assures sterility and safety.
